| |

NetFIELD App EtherCAT Tap Software From Hilscher Passively Captures Legacy Machine Data for IIoT Applications

September 22, 2023

NetFIELD App EtherCAT Tap Software From Hilscher Passively Captures Legacy Machine Data for IIoT Applications

Hilscher North America announces the release of its EtherCAT Tap software application for netFIELD OnPremise edge gateway and other supported netX-based hardware

Hilscher North America announces the release of its EtherCAT Tap software application for netFIELD OnPremise edge gateway and other supported netX-based hardware. This innovative software solution provides seamless IIoT integration for both new and legacy machinery.

The netFIELD App EtherCAT Tap enables manufacturers to passively extract valuable process data from existing machines on EtherCAT networks without impacting operations and equipment controls. The application is compatible with any EtherCAT network, achieves success without interference to existing network or PLC controls, and its simple setup can be completed within minutes. This containerized software is easy to deploy and manage, and it includes a built-in, feature-rich configuration app that is accessible via web browser. No additional software tools are required for deployment.

By implementing a physical data switch — such as netFIELD OnPremise or netMIRROR — directly after the PLC, users have access to all messaging and data traffic. This is made possible by Hilscher’s netX system-on-chip (SoC) hardware. The netX hardware allows the application to unobtrusively tap data from an EtherCAT network (or any Ethernet network) and forward it to the container. Using a form of deep packet inspection technology derived from Hilscher’s netAnalyzer, the netFIELD App EtherCAT Tap monitors and analyzes existing machine network traffic, can recognize fieldbus protocols and remains invisible to existing machines on the network.

The extracted, raw EtherCAT data can either be automatically enriched with semantics during the capture process, or manually reconstructed. Semantic information can be directly input via the EtherCAT network information (ENI) file — provided by TwinCAT or any other compatible engineering tool. After configuration, data of interest can be sent via MQTT to the desired monitoring or analytics application. Additionally, the listen-only functionality ensures that netFIELD App EtherCAT Tap is secure by design, offering an easy-to-use data acquisition solution for EtherCAT networks.

This passive data capture tool enables condition monitoring and data analytics applications to improve the performance of legacy machines and plant operations — with zero impact on installed equipment.

More Information

Hilscher

Related Product

Hilscher’s netX 90 and netRAPID 90 Receive CC-Link IE Field Network Basic Slave Certification

This certification enables the netX 90 and netRAPID 90 to be implemented as slaves in simple field devices on CC-Link Industrial Ethernet networks. CC-Link IE Field Network Basic is a general-purpose Ethernet protocol that facilitates easy use and development of small-scale devices that do not require high-speed control capabilities. This 100-Mbit/s protocol is an easy entry in the CC-Link IE technology ecosystem for developing field devices.

Related Articles



Editor’s Pick: Featured Article

Weidmüller’s u-control 2000: The Automation Controller

Weidmüller’s u-control 2000: The Automation Controller

Weidmüller’s scalable engineering software, u-control 2000, adapts individually to your requirements. And, the u-control is powerful, compact and fully compatible with Weidmüller’s I/O system u-remote. This article looks at what makes u-control the heart of your automation.

Programmable logic controllers (PLCs) are one of the main components of any automated system. A typical control system has inputs, outputs, controllers (i.e., PLCs), and some type of human interaction with the system, a human machine interface (HMI), for example.

Read More



Latest Articles

  • Canada’s AI Strategy with Schneider Electric

    June 24, 2026 Answers provided by James See, National Sales Director of Systems at Schneider Electric Canada, Questions developed by Krystie Johnston, Managing Editor at Kerrwil Media Ltd. The future of Canada’s artificial intelligence (AI) continues to be discussed as adoption progresses across the country. Conversations around energy, infrastructure, and the grid are making headlines,… Read More…

  • Applications of Physical AI in Canadian Sectors

    June 23, 2026 Physical AI — the convergence of artificial intelligence with robotics and autonomous motion systems — is reshaping how Canadian industries operate. Across sectors from healthcare to mining, AI-enabled machines are performing tasks that were once entirely dependent on human intervention. But deploying Physical AI effectively requires more than sophisticated algorithms: it demands… Read More…