At SEMICON West, Festo Puts Controlled Pneumatics to Work for Higher Wafer Yield and Lower Production Costs
October 7, 2026
A new digital-pneumatic control reduces particle generation and resource consumption in semiconductor manufacturing.
Semiconductor wafer fab equipment manufacturers are increasingly challenged to develop systems that reduce particle generation, lower energy and inert gas consumption, and improve yield.
At SEMICON West, Festo features a range of solutions based on Controlled Pneumatics, a new generation of digital-pneumatic valve technology that advances pressure, flow, and motion regulation to deliver greater control over the factors that affect throughput and quality. Festo Booth #1053, South Hall, Moscone Center, San Francisco, October 13–15.
Controlled Pneumatics proportional air pressure and flow control deliver low-vibration motion. The level of precision produced by digitally controlled piezo-bender actuators ensures motion that generates fewer particles and extends component service life, helping semiconductor manufacturers improve wafer yield.
Controlled Pneumatics closed-loop control delivers accurate, stable, and linear flow rates – without hysteresis. Repetition accuracy is rated at +/-0.25% of setpoint. These digitally controlled valves have a peak particle size per switching cycle of 0.1 μm, which is about five times smaller than proportional pressure regulators. Controlled Pneumatics valves use 95% less energy than solenoid valves. Precision closed-loop control lowers compressed air usage by up to 50%.
Reduce particles and extend isolation valve life
Pneumatically actuated isolation valves must open and close quickly as wafers move between load locks and process chambers. Opening and closing isolation valves too aggressively increases impact and vibration, accelerating seal wear and disturbing particles that spread contamination throughout the chamber.
Festo’s new Controlled Pneumatics VESC valve creates a motion profile for isolation valves that enables both soft-start and stop operation while delivering rapid movement through the middle part of the stroke. The VESC integrates into existing machine architecture.
At SEMICON West, a three-module wafer-handling display simulates semiconductor processes. In this demonstration, the VESC controls an isolation valve with soft-start/soft-stop motion, allowing attendees to compare Controlled Pneumatics digital precision with typical solenoid valve performance.
Protect wafers while reducing nitrogen consumption
Wafers stored and transported in Front-Opening Unified Pods (FOUPs) require a controlled N₂ environment to protect those wafers from oxygen and particle contamination. Festo’s Controlled Pneumatics VEFC mass flow controller continuously and precisely regulates nitrogen flow to the application’s specified setpoint. VEFC valves can reduce N₂ flow from 20 to 5 liters per minute per FOUP, a 75% reduction over traditional solutions, and can cut total nitrogen consumption at a large fab by up to 18%. Reducing N2 generation goes directly to the bottom line through savings in electricity usage.
The Controlled Pneumatics VTED multi-channel mass-flow-controller manifold provides proportional flow regulation when multiple FOUP positions must be purged. Rather than installing a standalone controller at each point, OEMs can use a single EtherCAT-connected VTED manifold with 2, 5, or 8 stations to regulate multiple purge points.
The Festo Mass Flow Controller Dynamic booth demo shows the VEFC single-channel and VTED multi-channel units in operation. Digital setpoints, physical flow meters, and illuminated flow paths showcase these units in action.
Bring cleanroom motion to any major control architecture
Controlled Pneumatics precise regulation addresses pressure, flow, and pneumatic motion, but semiconductor manufacturing also relies on electric axes for wafer handling and other positioning tasks.
The Festo ELGD electromechanical linear axis provides precise, low-particle motion. With its vacuum extraction capability, the ELGD axis achieves ISO Class 4 cleanroom suitability according to the ISO 14644-1 standard for cleanrooms and controlled environments.
Paired with Festo servo motors and CMMT-AS multiprotocol servo drives, ELGD axes become part of an electric motion architecture that integrates seamlessly with all major PLC platforms, including Rockwell Automation, Siemens, Beckhoff, and Mitsubishi Electric Automation. ELGD axes can be specified and ordered with motor, cables, and other accessories in as little as 20 minutes by utilizing the Festo Handling Guide Online design tool. All components are sized for the applications and are interoperable.
The wafer handling display in the Festo booth shows an ELGD paired with a CMMT servo drive moving wafers from a FOUP.
Build the skills to keep semiconductor automation productive
Rapid semiconductor industry growth is creating demand for technicians who can operate, maintain, and troubleshoot process equipment. Festo Didactic, the learning arm of Festo, provides vendor-neutral, semiconductor-specific training that combines classroom instruction with hands-on experience. Didactic representatives along with lab-based training equipment round out the Festo SEMICON West booth.
A tech talk on isolation valve automation
During the show, Bradley Shields, Head of Semiconductor Business Development for Festo in the United States, will present: Precision Isolation Valve Control for Enhanced Process Stability in Semiconductor Tools. His talk will be held during the Factory Intelligence Starts Here session Tuesday morning from 10:35 – 10:55 on October 13 in the South Hall Upper Mezzanine, Room 154.
OEMs, integrators, and manufacturers attending SEMICON West 2026 should make a point of meeting with Festo applications specialists at Booth #1053, South Hall, to discuss their current automation projects and process improvement and training needs.
About Festo
Festo, the world’s leading supplier of automation technology and technical education, is deploying its products and services to meet the challenges of digitalization and smart production. Founded in 1925, the family-owned company based in Esslingen, Germany, supports a wide range of needs for advanced solutions in factory and process automation. In Canada, Festo has been supporting Canadian industry for 50 years, continuously elevating the state of manufacturing in this country with innovative products, optimized motion control solutions and unrivalled support.
Globally, some 300,000 customers put their trust in the company’s pneumatic and electric drive products and technology. In addition, Festo Didactic provides state-of-the-art training equipment and educational programs for industrial companies and educational institutions – about 56,000 customers worldwide. The Festo Group registered sales of €3.33 billion in the 2025 financial year and is represented worldwide at 250 locations with over 20,600 employees. About 8% of its annual turnover is invested in research and development.
More Information
Related Story
Festo Didactic’s Semiconductor Training Supports Industry and Educators with Lab Equipment, Curriculum, and Certification
Festo Didactic knows that education is the key to shaping future change and driving innovation. For 60 years, they have helped empower the skilled workers of today and tomorrow with their learning concepts so they can meet new challenges. Last month, at the ACTE CareerTech VISION Conference, Festo highlighted their next-generation Industry 4.0 and AI Training Systems to learners, academics, and industry professionals.
