SEW-EURODIVE: Maximizing Gearmotor Speed Range

November 2, 2018

Maximizing Gearmotor Speed Range is SEW-EURODRIVE’S technical white paper that shows how to operate VFDs above 60Hz to widen gearmotor speed range, improve system stability, and reduce cost. In fact, operating VFDs as high as 120Hz may significantly enhance gearmotor performance.

Many engineers assume that the inverter and gearmotor must operate within the 60Hz threshold. Some think that going to a high speed above 60Hz may cause the motor to overheat. But in reality, stopping at 60Hz may actually cause the motor to overheat at a low speed.

With a carefully designed drive system and correct ratio, pushing the operating frequency above 60Hz is possible using one of two proven control methods – field weakening or supercharging. Both methods are discussed in detail, along with technical charts and formulas. Through a common conveying example, the paper demonstrates how to properly select a gearmotor that will significantly enhance performance in the following ways:

• Increase stability by reducing inertia mismatch

• Widen the available speed range

• Eliminate a costly ventilator fan at low speed

• Eliminate motor overheating at low speed

• Enable the use of a smaller motor

Visit www.sewwhitepapers.com/vfd to download the PDF.

Related Articles



Editor’s Pick: Featured Article

Weidmüller’s u-control 2000: The Automation Controller

Weidmüller’s u-control 2000: The Automation Controller

Weidmüller’s scalable engineering software, u-control 2000, adapts individually to your requirements. And, the u-control is powerful, compact and fully compatible with Weidmüller’s I/O system u-remote. This article looks at what makes u-control the heart of your automation.

Programmable logic controllers (PLCs) are one of the main components of any automated system. A typical control system has inputs, outputs, controllers (i.e., PLCs), and some type of human interaction with the system, a human machine interface (HMI), for example.

Read More



Latest Articles

  • UL Certification Requirements for OEMs: Essential Guide for Renewable Energy Projects

    May 5, 2026 In today’s fast-evolving energy and manufacturing landscapes, product safety, performance, and reliability are under greater scrutiny than ever before. For OEMs (Original Equipment Manufacturers) and players in the renewable energy sector, one certification has emerged as a gold standard—UL certification.  Although not legally mandatory in all regions of North America, UL (Underwriters Laboratories) certification is Read More…

  • Case Study: Improving Transformer Reliability for Underground Mining Power Systems

    May 5, 2026 Segment and Application The customer is a regional provider of engineered electrical solutions for mining and industrial applications in Mexico. They design and integrate customized power distribution equipment and electrical systems for harsh environments, including underground mining operations. As part of this work, they required compact power solutions for underground mining skids Read More…