Emerson’s New Emergency Shutdown Discrete Valve Controller Improves Safety, Uptime in Hazardous Applications

DCS Emersons New Emergency Shutdown Discrete Valve Controller 1 400

May 12, 2022

 

Recently, Emerson introduced the TopWorxTM DX PST with HART® 7. Units provide valuable valve data and diagnostic information, enabling the digital transformation of process applications. The new DX PST integrates seamlessly with existing valves and control systems, giving operators access to critical valve data, trends, and diagnostics that can be used to predict and schedule maintenance.

The DX PST’s partial stroke test ensures the system’s reliable function without shutting down the process. A safety feature that confirms the valve will fully close and stop the process if an emergency is detected, and the test is activated by simply pressing the local PST button — no additional equipment is required. To prevent critical failure in upset conditions, the unit will override testing to perform an emergency shutdown (ESD).

Certified for operation in harsh and hazardous applications, the adaptive DX PST is designed to ensure the integrity of valves, improving overall safety and facility uptime in oil and gas, refinery, chemical, industrial energy and mining applications.

“The digital transformation of the process industry continues to make operations safer and more productive,” said Prayag Vatsraj, Global Product Manager of Emerson’s Switchbox. “The DX PST with HART 7 supports digital transformation by providing reliable data that delivers valuable insight into the condition of valve assemblies that ensures the integrity of the system without shutting down the process.”

The HART® protocol, the specifications of which are owned by the FieldComm Group, builds another layer of information that ensures data, trends and diagnostics are monitored and tied into the Industrial Internet of Things. This information can be used to effectively predict and schedule maintenance.

Capable of Safety Integrity Level 3 (SIL 3), the DX PST is available with an integrated 2oo2 or 2oo3 solenoid valve redundancy when paired with ASCOTM Series Advanced Redundant Control System (ARCS) to further enhance safety and open terminals that allow an additional pressure transmitter along with two pressure switches. The discrete valve controller offers simple local and remote calibration.

 

To learn more about Emerson’s new Emergency Shutdown Discrete Valve Controller, click here 

 

Related Articles



Editor’s Pick: Featured Article

Weidmüller’s u-control 2000: The Automation Controller

Weidmüller’s u-control 2000: The Automation Controller

Weidmüller’s scalable engineering software, u-control 2000, adapts individually to your requirements. And, the u-control is powerful, compact and fully compatible with Weidmüller’s I/O system u-remote. This article looks at what makes u-control the heart of your automation.

Programmable logic controllers (PLCs) are one of the main components of any automated system. A typical control system has inputs, outputs, controllers (i.e., PLCs), and some type of human interaction with the system, a human machine interface (HMI), for example.

Read More



Latest Articles

  • Applications of Physical AI in Canadian Sectors

    June 23, 2026 Physical AI — the convergence of artificial intelligence with robotics and autonomous motion systems — is reshaping how Canadian industries operate. Across sectors from healthcare to mining, AI-enabled machines are performing tasks that were once entirely dependent on human intervention. But deploying Physical AI effectively requires more than sophisticated algorithms: it demands… Read More…

  • Case Study: Optimizing Harmonic Mitigation in Wastewater Treatment

    June 22, 2026 Segment and Application In a municipality, wastewater treatment plants typically stand out as the main consumers of electricity. The operational processes exhibit significant load variations throughout a 24-hour cycle, necessitating the use of AC drives to regulate pumps, blowers, and other motorized equipment in response to fluctuating demand. In one wastewater treatment… Read More…